The XRANGETM battery pack is specially designed to power heavy and medium-duty transportation applications that require long range, high payloads, and high uptimes, such as trucks, buses, and delivery vehicles. Our easy-to-integrate philosophy and the modularity of our packs make the XRANGETM ideal for use in a wide variety of vehicle architectures, simplifying commissioning, integration, and product design.

104 kWh, for long range

660 V rated voltage

540 / 756 V min. / max. voltage

2000 mm x 700 mm x 300 mm dimensions

2C peak charge/discharge

Up to 12 years of warranty

A Fully Integrated Turn-Key Solution for Broad Applications

The XRANGETM pack is a highly versatile battery solution designed to power a wide range of application types. The pack comes with our field-proven Battery Management System and advanced safety features, including overcharge protection and active detection of thermal events. 

The unique liquid-cooling system ensures optimum long-term performance with an extended service life under a wide range of conditions, while the optimized energy-to-weight ratio increases payload.

The capability for high charge and discharge rates makes the XRANGETM pack ideal for applications with demanding duty cycles and frequent charging. The cell modules are designed for a potential second life and are also recyclable.

  • Liquid cooling
  • Battery Management System
  • Overcharge protection
  • Coolant leakage detection
  • Active thermal detection
  • High payload
  • Easy integration
XRANGETM battery pack for heavy and medium-duty transportation, providing long range and high payloads for trucks, buses, and delivery vehicles

A Value-Optimized Battery Pack

Our team has continuously applied extensive battery knowledge and proven expertise to more than 10 years of US-based experience in the design and manufacturing of battery cells and packs for heavy-duty commercial electric vehicle applications.

XRANGETM packs use the most advanced NMC lithium-ion pouch cells, which combine high energy density and fast charge/discharge rate capabilities.

We are a leader in supplying this technology to heavy-duty applications and are ready to develop the system that is right for you.

  • Time-tested and proven lithium-ion chemistries
  • Fast charge/discharge rate capabilities
  • High energy density
  • Best-in-class operational life and temperature range
  • High-capacity cells
  • Reliability and safety
  • Low total cost of ownership

XRANGETM Product Video



Last update: Mar 03 2024

XPAND Battery System Controls

Last update: Mar 03 2024

Battery Viewer

Last update: Mar 03 2024

How Can We Help You?

We are ready to answer your questions, offer expert advice on the most suitable e-power solution for your requirements, and provide you with a quotation.

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Battery Management System (BMS) and Controls

The enclosed BMS acts as the “brains” of the system providing monitoring, balancing, and safety functionality. Its primary function is to maintain the lithium-ion cells within their safe operating range, regardless of the demands being placed on them. This gives the BMS the ability to accurately predict operating situations that have the potential for creating over- or under-voltage conditions, as well as high or low temperatures, and then reacting quickly and safely to prevent those conditions from occurring.

The BMS manages individual strings of series-connected packs through its on-board String Controller Unit (SCU), pre-charge circuit, current sensor, and contactors. The Master Controller Unit (MCU) manages multiple parallel strings (up to 24) while providing a single and simple interface to the application controller.

This is a flexible tool designed to meet various customer needs related to system-level and string-level activities while being able to interface with service tools for technician interactions. The Battery Disconnect Unit (BDU) manages individual strings of series-connected packs through its on-board String Controller Unit (SCU), pre-charge circuit, current sensor, and contactors. For large systems of multiple parallel-connected strings, BDUs are connected in parallel.

Battery Management System providing monitoring, balancing, and safety functionality

Telematics System

Maximizing up-time and performance of your electrified vehicle requires a new approach to system monitoring. The Battery Viewer (XBV) telematics system consists of a control unit and an all-in-one antenna, allowing access to consolidated data via the XBV Portal for easy viewing from virtually any electronic device that can be connected to a web-based portal.

Intuitive dashboards show all critical battery system information and simultaneously monitor the status of all your battery systems on one interactive map.

Data gives you the ability to provide a proactive approach to servicing applications. Reduce down-time by knowing when to schedule service and be able to respond quickly to system issues.

XBV is easily integrated into new designs or existing systems and has a wide range of operating voltages. XBV allows access to historical location tracking and geofence, has diagnostic reporting capabilities, and can generate reports and logs.

Graphic illustrating the features and functionality of the Lithium-Ion Battery Telematics System

A Lifetime of Service and Support

Our dedicated team will be working with you for the entire lifecycle of our product to ensure our system is continuously meeting your needs. This comprehensive range of services starts with consultation we provide to optimize our battery system for your unique application, making use of your specific drive and use cycles.

Person working on the service on support fpr the entire lifecycle of our product to ensure our system in continously meeting customer needs

We then offer commissioning services and battery system training to support battery system integration and management effectively by your team members for long-term use. We also provide support after battery system integration through digital services driven by telematics − such as the system’s data usage, diagnostics, and functional safety − to promote the continued optimization of your battery management system.

At the end of the battery’s lifecycle, we offer solutions for reuse and recycling tailored to your application to facilitate a smooth transition between battery systems.

Reliability Through Experience

With more than 1,500 vehicle installations and over 60 million miles traveled, our systems have continued to prove their reliability for over a decade. It is this consistency in producing high-quality battery systems that has made us a pioneer in the heavy-duty market, and our confidence in our product is why we offer an industry-leading battery warranty.

Truck powered by heavy-duty battery systems, highlighting Freudenberg e-Power Systems' expertise in the truck and bus market
Freudenberg e-Power Systems' production facility in Midland, Michigan, utilizing state-of-the-art assembly lines to ensure the highest quality standards

Made in the USA

For decades, our American production facility has utilized state-of-the-art assembly lines to ensure the highest quality standards.

We are expanding our Gigafactory to cover the fast-growing demand for our systems.

Distributed by XALT Energy, LLC